Process Engineer

Duties:• Provides technical expertise in developing, optimizing, and scaling plastics processing operations, including injection molding and thermoforming, from R&D and pilot stages through full-scale production. • Evaluates and refines tooling for both injection molding and thermoforming, from initial design through production performance, in collaboration with Engineering and the Mold Shop. • Solves complex technical problems independently or cross-functionally, including process deviations, equipment failures, and material inconsistencies. • Conducts process capability studies and root cause analyses to resolve manufacturing and product development issues; supports and implements corrective actions. • Partners with Product Development to align process strategies with R&D objectives for both molded and formed plastic components. • Designs and executes experiments, collects and analyzes process data, and delivers data-driven recommendations. Applies strong knowledge of SPC, Cpk, DOE, and FMEA methodologies. • Provides hands-on technical leadership and training to Machine Operators, Setup Mechanics, Setup Technicians, and Process Technicians across injection molding and thermoforming operations. • Builds and maintains strong vendor relationships to support equipment selection, tooling development, and process improvements for new and existing programs. • Supports troubleshooting, repair, and preventive maintenance activities across manufacturing equipment and systems. • Leads or supports commercialization activities, including process validation and production readiness, with flexibility to work varied hours or shifts as needed.Requirements:• Minimum of 15 years of progressive experience in plastics manufacturing, with significant exposure to injection molding and/or thermoforming; or a two-year technical degree with at least 10 years of relevant experience. Engineering degree preferred. • Demonstrated ability to manage multiple projects simultaneously with minimal supervision. • Strong technical expertise in plastics processing, including injection molding, thermoforming, tooling, materials, product design, and secondary/automated operations. • Proven problem-solving ability, including data collection, analysis, and implementation of solutions; Lean Six Sigma experience preferred. • Ability to interpret complex technical data, drawings, and mathematical models; strong understanding and application of statistical analysis required. • High level of mechanical aptitude, including knowledge of mechanical systems, high and low voltage systems, and basic PLC troubleshooting skills.

Created: 2026-05-09