Senior Process Engineer

Join to apply for the Senior Process Engineer role at Blue Current, Inc.Join to apply for the Senior Process Engineer role at Blue Current, Inc.About Blue CurrentBlue Current is a manufacturer of Solid-state batteries based in Hayward, California. The company strives to provide engineers and designers with the highest performance and safest battery storage for the future energy economy including electric vehicles, consumer, medical and IoT devices. Blue Current leads with science, data and thoughtful IP across the full battery solution stack. Our team is diverse with deep research, implementation, and go-to-market experience. Our facility is located on San Francisco Bay with thousands of acres of wildlife preserve and miles of trails for recreation.About Blue CurrentBlue Current is a manufacturer of Solid-state batteries based in Hayward, California. The company strives to provide engineers and designers with the highest performance and safest battery storage for the future energy economy including electric vehicles, consumer, medical and IoT devices. Blue Current leads with science, data and thoughtful IP across the full battery solution stack. Our team is diverse with deep research, implementation, and go-to-market experience. Our facility is located on San Francisco Bay with thousands of acres of wildlife preserve and miles of trails for recreation.SummaryAre you a process engineering super star? Have you worked in the battery, fuel cell, solar, electronic materials, pharmaceutical or other materials industries? Are you hungry for a role where you will have an immediate impact across the company and in the industry? Batteries are the single most critical part of the new energy economy for EVs, grid storage, consumer electronics and IoT. Blue Current has developed a solid- state battery solution that exceeds the best batteries in the industry. The company is well funded and has a deepIP portfolio with dozens of patents granted and pending. Now we need you to drive the next level of innovation in our cell manufacturing process.DescriptionAs a Process Engineer, you will be focused on developing formulation and coating processes for next generation separators for Blue Current's solid-state batteries. A background in materials science, chemical engineering, chemistry, physics, or a related field is required. Additional experience in electrochemistry of lithium-ion batteries is a bonus. This is a hands-on, fast paced position with a team of scientists and engineers that have a shared passion to change the energy storage landscape.ResponsibilitiesDevelop and test new materials, formulation, mixing and coating processes for separators that enable safe, high energy density solid-state Li-ion batteries.Characterize slurry and separator quality using rheological, mechanical, imaging and electrochemical techniques, and develop new characterization methods as needed.Collaborate with cell build teams for evaluating novel separator compositions and architectures in solid state cells. Analyze test results to understand the impact of separator properties on cell performance.Collaborate with the Advanced Manufacturing team for transferring mixing and coating processes to manufacturing equipment.Document and analyze experimental results, and present findings in team meetings and company-wide events.Develop and submit intellectual property.RequirementsBS in Chemical Engineering, Materials Science, Chemistry, Mechanical Engineering or related fields. MS or PhD preferred.2+ years industry experience working with materials and process development in lithium-ion batteries, fuel cell, thin film or other related fieldsExperience with slurry mixing, coating and calendering equipment is preferred (e.g. planetary mixers, roll-to-roll coating, slot-die, comma blade, gravure, etc.)Experience with characterization methods such as rheometry, SEM, TGA and tensile/compression testing, electrochemical methods such as EIS and CV, and statistical analysis tools such as JMP or Minitab are preferred.Strong interpersonal and organizational skills and experience working with team members to overcome technical challengesAppreciation for and adherence to lab and work safety policiesLocation - Hayward, CaliforniaJob Type - Full-timeBlue Current is committed to Equal Employment Opportunity and embraces diversity. We believe that our team is strengthened through hiring and retaining employees with diverse backgrounds, skill sets, ideas, and perspectives. We make hiring decisions based on merit and do not discriminate based on race, color, religion, national origin, sex or gender (including pregnancy) gender identity or expression (including transgender status), sexual orientation, age, marital, veteran, disability status or any other protected category in accordance with applicable law.Seniority levelSeniority levelMid-Senior levelEmployment typeEmployment typeFull-timeJob functionJob functionManagement and ManufacturingIndustriesRenewable Energy Semiconductor ManufacturingReferrals increase your chances of interviewing at Blue Current, Inc. by 2xSign in to set job alerts for “Senior Process Engineer” roles.Process Engineering Associate Manager, OptimusSenior Manufacturing Process Engineer @ Smart Home startupRedwood City, CA $120,000.00-$200,000.00 3 days agoManager, Manufacturing Process EngineeringFremont, CA $119,000.00-$137,500.00 21 hours agoSan Francisco, CA $154,000.00-$209,000.00 3 days agoSan Francisco Bay Area $140,000.00-$190,000.00 2 weeks agoSenior Principal Engineer, Biologics GMP ManufacturingSouth San Francisco, CA $140,000.00-$165,000.00 3 weeks agoPalo Alto, CA $107,500.00-$133,100.00 2 weeks agoSenior Manager/Director Technical Process DevelopmentSr Supplier Process Engineer - Electro OpticsSunnyvale, CA $129,000.00-$218,300.00 1 week agoSenior Electro-optic Assembly Process EngineerSr. R&D Engineer (Process Development) - ShockwaveSenior Electrical Manufacturing EngineerProcess Engineer - Practice Leader - Biosolids/ResidualsSan Francisco Bay Area $160,000.00-$240,000.00 3 weeks agoSanta Clara, CA $83,000.00-$114,000.00 2 days agoSenior/Staff Power Electronics Manufacturing EngineerSenior Electronics Manufacturing EngineerSan Francisco, CA $150,000.00-$190,000.00 4 days agoSenior Electronics Manufacturing EngineerSenior Electronics Manufacturing Engineer (Harnessing and Electronics)Senior Telecommunications Engineer or Associate Telecommunications EngineerSan Francisco, CA $160,000.00-$250,000.00 1 day agoSr. Electrical Design Engineer (Embedded Firmware)Milpitas, CA $134,800.00-$229,200.00 2 weeks agoMilpitas, CA $154,000.00-$261,800.00 1 week agoRichmond, CA $130,000.00-$190,000.00 1 month agoProcess Engineer III / Senior Process Engineer, MSATAlameda, CA $125,000.00-$155,000.00 2 months agoEmeryville, CA $131,862.00-$197,793.00 1 day agoSan Francisco, CA $117,000.00-$150,000.00 3 weeks agoWe’re unlocking community knowledge in a new way. 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Created: 2025-09-17