Senior Process Engineer

Join to apply for the Senior Process Engineer role at Zachry GroupJoin to apply for the Senior Process Engineer role at Zachry GroupGet AI-powered advice on this job and more exclusive features.Job DescriptionZachry Engineering Corp (ZEC) is currently building a pool ofJob DescriptionZachry Engineering Corp (ZEC) is currently building a pool of Senior Process Engineers with a background in Power Generation Combined Cycle to support our Houston Westchase Design Center. The Senior Process Engineer will be responsible in the design office for routine engineering and design tasks of the assigned projects based on specific and detailed instructions received from the assigned supervisor as to the required tasks and results expected.ResponsibilitiesResponsible for developing Heat and Mass Balance for Combined Cycle Power ProjectsOther duties as assignedResponsible for developing process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), and Process/Mechanical Equipment DatasheetsResponsible for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers.Responsible for performing hydraulic analysis and calculations for piping systems. Experience to include evaluating systems involving single phase, two phase, slurries, water hammer, slug flow, and distribution networks. Tools required should range from spreadsheet through rigorous software evaluations.Translate project design basis requirements, client specifications, and contract documents into definable process tasksSupport Zachry quality program, ensuring proper quality checks and verifying proper documentation of input data.Responsible for engineering and design of the Process engineering scope of assigned projects. Independently evaluates, selects, and applies standard engineering techniques, procedures, and criteria.Support projects as an individual contributor. As needed, supervise, coordinate, and review work of a small team of engineers to accomplish project or department objectives.Participate in various client Process Hazard Analysis reviews (i.e. risk review, HAZID, HAZOP/LOPA).Responsible for design of relief system including contingency analysis, relief valve sizing, flare header design, and flare header analysis.Present technical information to peers and/or clients for review and comment.Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.Evaluate equipment and process to ensure compliance with safety and environmental regulations.Coordinate with offshore High Value Engineering Center for engineering execution.Must maintain active status in a drug and/or alcohol testing consortium.QualificationsBachelor’s Degree in Chemical or Mechanical Engineering 15+ years of experience working as a Process / Mechanical Engineer in industries such as Oil Refining, Gas Processing, Power, or Chemical industries; 7+ years working in Power, refining/gas processing or similar PSM regulated industries; 5+ years working in an Engineering firm as a Process / Mechanical engineerComprehensive understanding of processes typically seen in Power / Process plantsSome travel (Experience applying standard engineering techniques, procedures, and design criteria to ensure properly designed systems with accurate documentation and designs compliant with safety and environmental regulations.Experience in PFD. P&ID and Equipment Datasheet developmentProficient in H&MB development, equipment and instrumentation process specification and performing hydraulic analysis. Strong background in the development of HMB for Combined Cycle Projects preferred.Knowledge of Performance Guarantees including emissions complianceExperience in the specification of fixed and rotating equipment including STG, CTG, and HRSGStrong knowledge of ASME and API 520/521 with proficiency designing relief devices and associated collection headersExcellent Communication Skills (Active Listening, Verbal, and Written)Excellent Attention to Detail – in own work as well as demonstrated in checking work of othersProven history of meeting schedule commitments and planning resources requiredProficient with Process modeling software (AspenTech suite preferred)Demonstrated desire to learn new technologies and apply learnings to current projectsPreferred QualificationsLicensed Professional EngineerExperience Utilizing the Thermoflow suite of Software Tools to develop HMB and TIC estimatesKnowledge and/or experience in EPC Power businessExperience with designing OSBL/Utility scopes required to support Licensor packagesPast exposure to environmental permitting and citing studiesActive member of professional organizations/committeesPhysical DemandsEmployee will be required to communicate in person, via telephone, email, use of arm/hand steadiness, manual dexterity, finger dexterity, multi limb coordination, oral expression, and comprehension. May be required to lift, carry, and move objects safely.Work EnvironmentWill work in a general office environment. Capable of operating and functioning in a fast-paced work environment. Must possess a vision (corrected or uncorrected) that allows for clear visibility from a distance of 20 inches or less.The above description covers the fundamental responsibilities of the Senior Process Engineer position. It shall not be construed as a complete listing of all miscellaneous, incidental, or similar duties which may be required from day-to-day.Zachry Group is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer.Seniority levelSeniority levelMid-Senior levelEmployment typeEmployment typeFull-timeJob functionJob functionManagement and ManufacturingIndustriesConstructionReferrals increase your chances of interviewing at Zachry Group by 2xSign in to set job alerts for “Senior Process Engineer” roles.Sr. Process Improvement Engineer - WillowbrookPasadena, TX $120,000.00-$130,000.00 2 weeks agoPrincipal Engineer, Process Product DevelopmentHouston, TX $130,913.00-$192,006.00 2 weeks agoSpring, TX $140,000.00-$150,000.00 1 week agoHouston, TX $140,000.00-$150,000.00 4 days agoHouston, TX $10,000.00-$140,000.00 1 month agoHouston, TX $120,000.00-$155,000.00 4 days agoHouston, TX $100,000.00-$125,000.00 1 week agoPasadena, TX $118,200.00-$197,000.00 2 weeks agoGreater Houston $120,000.00-$140,000.00 1 week agoHouston, TX $120,000.00-$160,000.00 2 days agoWe’re unlocking community knowledge in a new way. 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Created: 2025-10-08