Director, Injection Molding Applications & Validation
Milacron - Batavia, OH
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Relocation assistance may be available for those that reside outside of the Greater Cincinnati area.Milacron is looking for a skilled and driven Director, Injection Molding Applications and Validation to lead the development, optimization, and validation of injection molding processes in Batavia, OH. This position plays a critical role in ensuring high-quality, efficient, and cost-effective production through process innovation, validation, and cross-functional collaboration. The ideal candidate combines deep technical knowledge of injection molding with hands-on experience in manufacturing, applications/machine sizing and validation and strong communication skills to support customer interactions both internally and externally Work You'll Do: Injection Molding Process Development & Optimization Lead Application Team Work closely with Commercial Team to size IMM's for customer application Lead the development and refinement of robust injection molding processes for new and existing products. Optimize molding parameters for cycle time, part quality, and material efficiency. Drive root cause analysis and corrective actions for molding-related issues (e.g., flash, sinks, warping, short shots). Collaborate with design, tooling, and quality teams to ensure mold/tooling designs are optimized for manufacturability. Applications Engineering & Technical Support: Serve as a subject matter expert for injection molding across all sites and product lines. Lead, train and mentor application team to become SME for all application related items. Support product development teams with material selection, mold design reviews, and DOE testing. Lead technical evaluations for new materials, mold trials, and molding equipment. Project & Team Leadership: Manage engineering and technician teams responsible for molding process development. Lead capital projects for new equipment, automation cells, and process improvements. Develop and maintain standard work instructions, setup sheets, troubleshooting guides, customer facing reports and training materials. Train and upskill team members on technical, commercial and soft skills Partner closely with Commercial teams to proactively look-ahead to future technologies and customer demands, capture VOC and collaborate with Milacron's Engineering team to deliver them to market in an expediated manner Validation Engineering & Technical Support Manage a team of Validation Engineers in US and India Attract, mentor and retain superior talent. Validation should be considered as the expert of injection molding functions and possess superior troubleshooting skills and complete knowledge of electrical, hyd and software related to machinery function. Mentor teams to provide Validation Reporting and systematic archiving of reports so that tests can be pulled and reviewed from prior projects. Team will be responsible for maintaining testing equipment Team will be responsible for establishing and maintaining a template of work instructions, documented processes/procedures and work closely with runoff for runoff instructions. Support product development teams with performance testing as required by production and NPD Eng teams. Create and maintain IS0 9001-compliant documentation for production runoff and machine inspection Use Continuous Improvement methodologies to improve effectiveness of Validation function. Track critical metrics/KPI's and provide monthly performance of activities including correct actions when there are gaps Lead technical evaluations mold trials, and molding equipment. Ability to effectively communicate to all functions within Milacron. Qualifications: Bachelor's degree in Plastics Engineering, Mechanical Engineering, or a related field. Advanced degree a plus. 7+ years of hands-on injection molding experience, with at least 3 years in a leadership or management capacity. Deep knowledge of injection molding equipment, tooling, hot runner systems, and auxiliaries (dryers, chillers, mold temperature controllers). Proven experience with automation systems and robotics integration in injection molding environments. Strong analytical skills with experience in DOE, SPC, and troubleshooting. 7+ years of experience with Validation of capital equipment. Understanding of electronics, hydraulics, pneumatics and software for capital equipment. Working knowledge of scientific molding principles (RJG, Decoupled Molding). Familiarity with Lean Manufacturing, Six Sigma, or similar continuous improvement methodologies. RJG Master Molder I or II certification preferred Knowledge of simulation tools like Moldflow preferred Familiarity with cleanroom or medical molding environments preferred #LI-AP1 #LI-ONSITE Who we are: Milacron is a global leader in the manufacture, distribution and service of highly engineered and customized systems within the $27 billion plastic technology and processing industry. We are the only global company with a full-line product portfolio that includes hot runner systems, injection molding, extrusion equipment. We maintain strong market positions across these products, as well as leading positions in process control systems, mold bases and components, maintenance, repair and operating ("MRO") supplies for plastic processing equipment. Our strategy is to deliver highly customized equipment, components and service to our customers throughout the lifecycle of their plastic processing technology systems. EEO: The policy of Milacron is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual's age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status. We are committed to being an Equal Employment Opportunity (EEO) Employer and offer opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us at . In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.
Created: 2026-03-04