Continuous Improvement Intern

Job Summary: The CI Intern will lead projects to improve process capability, product quality, and operational efficiency across manufacturing. This role applies Lean, Six Sigma, and data-driven problem-solving to reduce waste and improve flow and strengthen standard work. The CI Intern partners cross-functionally with Quality, Manufacturing, and Supply Chain. Key Responsibilities: Lead CI projects using DMAIC, PDCA, and A3 methodologies to reduce defects and variability. Map current processes (VSM), identify waste, and implement Lean countermeasures (5S, standard work, visual management, error-proofing). Conduct root cause analysis (Ishikawa, 5-Why, FMEA) for recurring issues in clean room and production lines. Build and maintain process control (SPC charts, OEE, control plans). Author and update SOPs, WI, and control plans; ensure alignment with ISO 9001 and internal QMS. Champion standardized problem-solving and coaching on CI tools across teams. Facilitate kaizen events and daily Gemba walks; ensure sustainment via audits and tiered accountability. Work with Manufacturing and Maintenance on equipment reliability and preventive maintenance (TPM). Coordinate with Supply Chain and Supplier Quality on incoming material quality and vendor improvement. Engage EHS to ensure improvements comply with safety and regulatory requirements. Qualifications Currently pursuing a degree in Engineering, Mechanical Engineering, or a related STEM field. Strong verbal and written communication skills Strong analytical and problem-solving skills; willingness to learn new tools and methodologies. Proficient in Microsoft Office Suite Ability to manage time effectively and meet deadlines A proactive attitude and willingness to learn Prior internship or relevant experience is a plus, but not required Hands-on Lean Manufacturing tools experience preferred Ability to work in a team, follow detailed procedures, and communicate clearly. Availability for on-site work. XPEL is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

Created: 2026-03-04