Senior Quality Engineer

What we offer youMedical, Rx, Dental, Disability, Life Insurance, Flexible Spending Accounts Retirement Savings Plans with Company Match/Contributions What you will be doing SCOPE: The Senior Quality Engineer is responsible for leading advanced quality engineering activities to ensure product and process compliance, customer satisfaction, and continuous improvement across Hydro Precision Tubing manufacturing operations. This role serves as the primary technical quality authority for assigned customers, products, and processes-driving systemic corrective actions, risk mitigation, process capability improvement, and supplier quality performance aligned with IATF-16949 and automotive OEM requirements. The position operates with a high level of autonomy and is expected to influence plant strategy, customer relationships, and operational excellence initiatives. KEY RESPONSIBILITIES: 1. Customer Quality Leadership • Serve as primary quality interface for key automotive and industrial customers (e.g., Mahle, Denso, Sanhua, GM). • Lead customer claim management, including containment, root cause analysis, and permanent corrective action implementation. • Drive closure of 8D reports to customer acceptance within required timelines. • Lead customer visits, audits, and performance reviews. • Manage escalation processes including TSIP / MSIP or equivalent supplier performance programs. 2. Advanced Problem Solving & Risk Mitigation • Lead cross-functional root cause investigations using DMAIC, 8D, A3, and Shainin methodologies. • Drive systemic corrective actions focused on prevention, not containment. • Conduct Lessons Learned deployment across plants and programs. • Lead risk assessments tied to field performance, warranty, and product safety. 3. APQP & Product / Process Launch • Support APQP activities for new programs, transfers, and engineering changes. • Develop and approve: • Process Flow Diagrams • PFMEA / DFMEA reviews • Control Plans • Inspection Plans • Work Instructions • Submit and approve PPAP packages to customer requirements. • Validate process capability (Cp/Cpk, Pp/Ppk) and MSA studies. 4. Manufacturing Process Quality Engineering • Establish process controls for extrusion, drawing, cutting, and value-add operations. • Drive scrap and CoPQ reduction initiatives. • Lead statistical analysis of process performance. • Implement poka-yoke, error-proofing, and automation validation. • Support CTL, press, and fabrication quality improvements. What will make you successful? EXPERIENCE & KNOWLEDGE REQUIREMENTS: Required:Fully Billingual English/Spanish • Bachelor's degree in engineering or related technical field • 7-10+ years quality engineering experience in manufacturing • Automotive or heat exchanger / extrusion industry experience • Aluminum extrusion / tubing manufacturing experience • OEM / Tier-1 or Tier-2 supplier environment exposure Technical Knowledge Requirements • IATF-16949 Quality Management Systems • AIAG Core Tools: APQP PPAP PFMEA MSA SPC • GD&T interpretation • Statistical software & data analysis • Control plan development • Process capability analysis PREFERRED EXPERIENCE & KNOWLEDGE REQUIREMENTS: • ASQ CQE (Certified Quality Engineer) • Six Sigma Green / Black Belt • IATF Internal Auditor • VDA 6.3 Auditor • SAP • Power BI Possible work locationsWhy Hydro? Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future. Why Hydro? Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future. A job where you make a difference A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued. Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations. A job where you make a difference A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued. Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations. A job where you make a difference A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued. Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations. About Hydro Hydro is a leading aluminium and renewable energy company committed to a sustainable future Founded: 1905 Number of employees: 32,000 Company presence in around 40 countries worldwide President and CEO: Eivind Kallevik Learn more about Hydro Get to know us Purpose and values Hydro worldwide History and heritage Career areas Meet our people Hydro's talent community Can't find the right job? Be the first one to learn about new job opportunities that might be a perfect fit for you. Join Today Hydro's talent community Can't find the right job? Be the first one to learn about new job opportunities that might be a perfect fit for you. Join Today

Created: 2026-03-04