Automation Controls Engineer

Automation Controls EngineerOn-site | Appleton, WI • Sheboygan, WI Our client is a global manufacturer that is modernizing its Mid-West operations with advanced automation and Industry 4.0 initiatives. They are expanding the engineering team with an Automation Controls Engineer who will own full-cycle controls projects-from early requirements through commissioning-across two high-speed flexible-packaging plants. This is a hands-on role with high visibility, direct access to senior leadership, and a clear technical growth path. What You Will Do Lead automation projects from concept through start-up, delivering safe, reliable, cost-effective machine and process controls solutions. Gather requirements from production, maintenance, safety, and quality teams, then create complete engineering-package documentation (drawings, bill of materials, functional specs, FAT/SAT plans). Program, troubleshoot, and optimize PLC, HMI, servo, VFD, and edge-device architectures, integrating sensors, vision, and robotics into high-speed packaging lines. Manage vendors and procurement-evaluate suppliers, generate purchase orders, track deliveries, and ensure equipment meets scope and schedule. Track budgets and timelines, report project status, and proactively remove roadblocks to hit milestones. Drive continuous improvement through kaizen events, data analytics, and root-cause problem solving to boost OEE and reduce unplanned downtime. Support installation, start-up, and operator training on-site, with up to 30 percent travel to sister facilities as needed. What You Will Bring Bachelor's degree in electrical, Mechanical, Controls, Automation Engineering, or related field. 3+ years of professional experience in industrial automation, machine controls, or advanced manufacturing (co-op or internship experience counts). Proficiency with Allen-Bradley or Siemens PLCs, HMI development, industrial networking, and common protocols (EtherNet/IP, Modbus, I/O-Link, etc.). Working knowledge of NFPA 79, OSHA machine-safety standards, lean / six-sigma tools, and capital-project management. Strong communication and documentation skills; able to translate technical concepts for non-technical stakeholders. Self-starter mindset with a passion for learning new technologies and mentoring peers. Why Join Competitive salary, annual bonus eligibility, and comprehensive benefits (medical, dental, vision, 401(k) match). Defined professional-development roadmap with tuition assistance and industry-certification support. Opportunity to shape the automation strategy for two flagship facilities undergoing significant capital investment. Collaborative culture that values safety, innovation, and continuous improvement. About Blue Signal: Blue Signal is an award-winning, executive search firm specializing in various specialties. Our recruiters have a proven track record of placing top-tier talent across industry verticals, with deep expertise in numerous professional services. Learn more at /46Gs4yS

Created: 2026-03-10