Process Engineer

JOB SUMMARY The Process Control Engineer is responsible for establishing and documenting the optimum casting, trim, and peripheral equipment settings and adjustments necessary to produce quality aluminum die castings in accordance with control plans and production requirements. This position will also train others in setup techniques and troubleshooting of casting problems. Reports to: Die Cast Manager KEY RESPONSIBILITIES Define the optimum setup of new and existing dies, including factors such as metal pressure, cavity fill rate & time, sleeve sizing, projected area, gate velocity, machine tonnage requirements, gating and runnering, temperatures, machine capabilities vs. tool requirements, shortest cycle time, lowest scrap, and other variables. Use shot monitoring equipment to document processes and troubleshoot casting problems. Produce detailed documentation of processes and verify that documented processes are repeatable. Initiate reviews of existing processes and search for and implement continuing improvements. Troubleshoot difficult casting problems and assist other setup personnel in solving problems. Train others in principles of die casting, equipment setup, shot monitoring, troubleshooting, use of setup sheets, and quality systems procedures. Assist Tool Engineering in making design decisions on new dies, including cavity orientation, runner and gate size & location, slide and core configuration, cooling, etc. Perform design-of-experiments on jobs as needed to diagnose casting problems. Use statistical techniques where appropriate. Participate in last shot meetings and initiate and/or perform corrective action analysis as required. Perform machine capability studies on die cast machines. Evaluate and recommend new technology and ideas for improvements to production. Perform other duties as assigned. JOB QUALIFICATIONS Minimum two-year degree or equivalent with additional training in die casting principles. Ability to clearly communicate in writing (setup sheets), and verbally (instruction and training). Strong understanding of hydraulic systems and thermodynamics 3 to 5 years' experience as process engineer in high pressure die casting or related field with previous technical experience. Ability to read and understand blueprints. Mechanical and troubleshooting skills Able to work without close supervision and ability to multi-task

Created: 2026-03-10