Motor Design Engineer
Sensata Technologies, Inc. - Vista, CA
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The Motor Design Engineer is responsible for the end-to-end design, analysis, and qualification of high-performance brushless DC (BLDC) motors and voice coil actuators (VCAs) for demanding Aerospace & Defense applications. This role focuses on architecting electromagnetic topologies, optimizing motor/actuator performance for extreme environments, and supporting next generation propulsion, actuation, and stabilization systems for commercial and military aircraft, UAVs, missiles, electronic warfare platforms, and advanced aerospace systems. The engineer will collaborate closely with Sales, Marketing, Manufacturing, Quality, Supply chain, and Customers to deliver robust, manufacturable, and compliant motor solutions that meet stringent industry standards # General Responsibilities + Creates designs within inter-disciplinary teams to address complex product design and manufacturing challenges + Leads feasibility studies and testing on new and modified designs + Develops testing, engineering analysis, qualification testing, production launch + Responsible for failure analysis investigations and engineering evaluations + Maintains product documentation (drawings and specifications) and lessons learned; produce design reports, test reports, operating manuals and test procedures + Leads a team that includes senior engineers/managers for the purpose of engaging with customers in soliciting product specifications requirements, schedule expectations and budget # Experience / Qualifications + A university degree required (i.e. Bachelors degree) or equivalent relevant work experience + Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands + Strong communication skills; oral, written and presentation + Strong organization, planning and time management skills to achieve results + Strong personal and professional ethical values and integrity + Holds self-accountable to achieving goals and standards + Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel) + Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers + Design and developBrushlessDC motors, and VoiceCoilActuatorsfor aerospace environments,which includesusingsoftwaresuch asAltair Flux,ANSYS Maxwell, Motor-CAD,MagNet, JMAG, or similartoolstodeterminemotor/actuator parameters and winding constants. + Ensure compliance with AS9100 quality requirements and maintain rigorous configuration control and documentation standards. + Conduct coupled thermalelectromagnetic simulations to ensure motor performance over extended aerospace temperature ranges (e.g., 55°C to +150°C). + Work with mechanical counterparts to evaluate structural integrity under shock, vibration, and high-G loading perRTCA/DO-160andMIL-STD-810. + Using calculation results, performall related engineeringactivitiesto prepare drawings and other documentation to buildmanufacturableprototypes. + Working withQAdepartment,createtest plans,ATP'sand Test Data Sheets toexecute qualification testingof the motors/actuators percustomer-specific aerospace requirements andcompliance withapplicable standards. + Partner withSales, Applications Engineering, and Marketingto support customer engagements, technical reviews, proposals(RFI/RFQ), andrequirementsdevelopment. + Engage with Quality, Supply Chain, and Strategic Sourcing to addresscomponentavailability, risks, and cost optimization. This position requires eligibility to obtain authorization under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Non-US Persons, as defined in the ITAR and EAR, may not be eligible to obtain authorization. /#LI-JL1 #LI-Onsite # Base Salary Range: $107,800.00 - $148,280.00 _At Sensata, our employees are the key to our success and growth. We recognize that each individual brings their own unique experience, therefore the base salary range information shown above is a general guideline only. Sensata considers several factors when extending an offer, including, but not limited to, a candidate's experience and qualifications, as well as internal equity, market and business considerations. In addition to base salary, Sensata offers competitive medical, dental, vision, life and disability insurance plans, along with education reimbursement, wellness programs, a 401(k) retirement plan with Company matching, and a variety of paid time off, such as vacation or flex-time, sick, bereavement, and parental leave. Certain positions are also eligible for short-term incentive and long-term incentive programs._ # Smarter _Together_ + Collaborating at Sensata means working with some of the world's most talented people in an **enriching environment** that is constantly pushing towards the next best thing + Employees work across functions, countries and cultures gaining **new perspectives** through mutual respect and open communication + As OneSensata, we are working together to make things work together Click here to view Sensata Recruitment Privacy Statement (Click here to view our Sensata Recruitment Privacy Statement for China (**NOTE: If you are a current Sensata employee (or one of our Affiliates), please** **back out of this application** **and log into Workday via the Company Intranet to apply directly. Type "FIND JOBS" in the Workday search bar.** Return to **Read our Fraud Advisory (/careers) # Sensing is what we do. In fact, our name Sensata comes from the Latin word sensate for 'those gifted with sense'. Our focus on sensing is also reflected in our logo, which spells Sensata in Braille. Sensata Technologies is a global industrial technology company striving to create a safer, cleaner, more efficient and electrified world. Through its broad portfolio of mission-critical sensors, electrical protection components and sensor-rich solutions, Sensata helps its customers address increasingly complex engineering and operating performance requirements. With more than 18,000 employees and global operations in 13 countries, Sensata serves customers in the automotive, heavy vehicle & off-road, industrial, and aerospace markets. + Learn more at **** and follow Sensata Technologies on LinkedIn (, Facebook (, Instagram (and X (. # Note to applicants for positions in the United States: + Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran. + View the "Know Your Rights: Workplace Discrimination is Illegal (" Poster. + Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters (If you are an individual who requires a reasonable accommodation in connection with the hiring process and/or to perform the essential functions of the position for which you applied, please make a request to the recruiter or contact accommodations@ # Diversity Statement We are dedicated to ensuring our employees feel a sense of belonging (and respect every day. We believe that every individual has unique insights that others can learn from. Working at Sensata means you can bring your whole self to the table. Our goal is to achieve fair representation of women, minorities, veterans, people with disabilities, and all types of diversity among all levels in our organization. Note to applicants for positions in the United States: Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity and Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, age, national origin, protected veteran status, disability or any other basis protected by federal, state or local law. View The EEO is the Law poster and its supplement Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters
Created: 2026-04-02