Process Engineer

**Process Engineer** **Allied Mineral Products** is a leading manufacturer of monolithic refractories worldwide, headquartered in Columbus, Ohio. We are currently seeking a **Process Engineer** who will be responsible for developing, optimizing, and maintaining manufacturing processes to improve efficiency, quality, and cost-effectiveness. This role involves supporting new product introductions, driving continuous improvement initiatives, and ensuring compliance with safety and regulatory standards. The position requires strong technical expertise, problem-solving skills, and collaboration across multiple teams, including Production, Quality, Maintenance, and R&D. The role will also provide technical support for all North America sites. **Duties and Responsibilities** + **​** Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost. + Design and implement process enhancements, ensuring scalability and repeatability for new product introductions. + Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans. + Maintain and update SAP routings to ensure accurate process flow and production standards. + Conduct root cause analysis and implement corrective actions for process deviations and failures. + Collaborate with cross-functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes. + Develop Process Audits to ensure compliance with Allied's Quality Systems. + Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed. + Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma. + Assist in the design and development of tooling, fixtures, and equipment to optimize production. + Perform time studies, process validation, and failure mode effects analysis (FMEA). + Troubleshoot process deviations and drive improvements in throughput, yield, and product quality. + Support equipment selection, layout design, and commissioning for new or upgraded production lines. + Ensure compliance with safety, environmental, and regulatory standards across all operations. + Train operators and technicians on new processes, equipment, and best practices. + Support all North America sites as needed. Travel up to 10% required. **Qualifications** + Must have a bachelor's degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience. + Requires at least 5 years of work experience in manufacturing process engineering. + Previous experience in refractory, ceramics, or high-temperature materials manufacturing is a plus. + Must have a strong understanding of manufacturing processes, including batching, mixing, and packaging. + Must be proficient with CAD software (e.g., AutoCAD, SolidWorks) and familiarity with manufacturing systems (e.g., SAP, MES). + Proficiency with data analysis tools and process modeling software is beneficial. + Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies. + Experience with process mapping, PFMEA, and control plans. + Experience in extrusion processes, with a preference for refractory plastics extrusion preferred. + Excellent problem-solving, analytical, and decision-making abilities. + Strong communication and collaboration skills for cross-functional teamwork. + Effective project management and organizational skills. **Benefits** + Competitive Base Pay + Employee Stock Ownership Plan (ESOP) retirement plan with 25% annual company contribution + 401K program + Annual Profit Sharing + Paid Time Off for Vacation, Sick Days, Holidays + Medical, Prescription Drug, Dental, and Vision programs + Life Insurance + Short-Term, and Long-Term disability **Allied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.**

Created: 2026-04-02