Controls Engineer

Job Summary Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting-edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput. Key Responsibilities * Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs) * Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC-5) where applicable * Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety * Lead or contribute to cross-functional projects from concept through deployment, ensuring cost-effective, scalable, and maintainable controls integration * Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay-based systems * Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.) * Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides * Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies * Support the design of custom machinery and automated test setups using 3D CAD tools like SolidWorks and AutoCAD Preferred Qualifications * Bachelor's degree in Electrical Engineering, Mechatronics, Automation, or related field * 5+ years of experience in controls/automation engineering roles in a manufacturing environment * Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred * Project Management certification (e.g., PMP) or equivalent project leadership experience desired * Demonstrated success working independently and collaboratively in fast-paced, technical environments * Strong communication, organizational, and documentation skills * A passion for troubleshooting, innovation, and hands-on problem-solving Why Join Lightera? At Lightera, we empower our engineers to drive innovation and make a lasting impact in the fiber optics industry. We offer: * Competitive compensation and performance-based incentives * Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k)) * A collaborative, safety-first work culture * Opportunities for career advancement and technical development

Created: 2026-04-02