Process Engineer

Process Engineer Allied Mineral Products is a leading manufacturer of monolithic refractories worldwide, headquartered in Columbus, Ohio. We are currently seeking a Process Engineer who will be responsible for developing, optimizing, and maintaining manufacturing processes to improve efficiency, quality, and cost-effectiveness. This role involves supporting new product introductions, driving continuous improvement initiatives, and ensuring compliance with safety and regulatory standards. The position requires strong technical expertise, problem-solving skills, and collaboration across multiple teams, including Production, Quality, Maintenance, and R&D. The role will also provide technical support for all North America sites. Duties and Responsibilities * Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost. * Design and implement process enhancements, ensuring scalability and repeatability for new product introductions. * Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans. * Maintain and update SAP routings to ensure accurate process flow and production standards. * Conduct root cause analysis and implement corrective actions for process deviations and failures. * Collaborate with cross-functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes. * Develop Process Audits to ensure compliance with Allied's Quality Systems. * Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed. * Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma. * Assist in the design and development of tooling, fixtures, and equipment to optimize production. * Perform time studies, process validation, and failure mode effects analysis (FMEA). * Troubleshoot process deviations and drive improvements in throughput, yield, and product quality. * Support equipment selection, layout design, and commissioning for new or upgraded production lines. * Ensure compliance with safety, environmental, and regulatory standards across all operations. * Train operators and technicians on new processes, equipment, and best practices. * Support all North America sites as needed. Travel up to 10% required. Qualifications * Must have a bachelor's degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience. * Requires at least 5 years of work experience in manufacturing process engineering. * Previous experience in refractory, ceramics, or high-temperature materials manufacturing is a plus. * Must have a strong understanding of manufacturing processes, including batching, mixing, and packaging. * Must be proficient with CAD software (e.g., AutoCAD, SolidWorks) and familiarity with manufacturing systems (e.g., SAP, MES). * Proficiency with data analysis tools and process modeling software is beneficial. * Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies. * Experience with process mapping, PFMEA, and control plans. * Experience in extrusion processes, with a preference for refractory plastics extrusion preferred. * Excellent problem-solving, analytical, and decision-making abilities. * Strong communication and collaboration skills for cross-functional teamwork. * Effective project management and organizational skills. Benefits * Competitive Base Pay * Employee Stock Ownership Plan (ESOP) retirement plan with 25% annual company contribution * 401K program * Annual Profit Sharing * Paid Time Off for Vacation, Sick Days, Holidays * Medical, Prescription Drug, Dental, and Vision programs * Life Insurance * Short-Term, and Long-Term disability Allied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.

Created: 2026-04-02