R&D/Mechanical Engineer
Actalent - Tualatin, OR
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Description The R&D Engineer will blend duties in mechanical design, thermodynamics, fluid flow and structural analysis. The role will focus on R&D of advanced battery power module technology to ensure performance, reliability and cost. The deliverables will require significant input into the mechanical design: structural and fluidic analysis, testing and validation, prototyping, specification creation and implementation, quality support, etc. The ideal candidate will have a passion for sustainability and the environment, will thrive in a fast-paced entrepreneurial setting, be self-motivated, and have an interest in disruptive, cutting-edge technology. Job Responsibilities: + Senior contributor to the mechanical design of stack and subsystem hardware (manifolds, flow fields, plates, frames, enclosures, seals) using 3D CAD and rigorous design control (models, drawings, specs, BOMs; GD&T). + Analyze and optimize thermal/fluid performance and structural integrity (pressure/temperature/vibration/thermal cycling) using FEA/CFD. Translate insights into robust design updates. + Engineer for manufacturability and reliability (DFM/DFA/DFR) across casting, machining, plastics (injection molding, extrusion, plastics welding), and sealing processes (welding, adhesives, gaskets). + Select materials compatible with electrolytes and corrosive environments; address creep, fatigue, and stress-relaxation mechanisms with appropriate safety margins and life predictions. + Correlate models to test: develop validation plans, define test articles/fixtures, analyze data, close the loop to simulation, and drive root-cause and corrective actions. + Collaborate across all engineering and supply chain teams to convert performance targets into durable, cost-effective designs ready for production. + Continuously improve cost, reliability, and serviceability while maintaining safety, compliance, and quality standards. Skills & Qualifications + B.S. in Mechanical Engineering (or related). + 5+ years of experience in mechanical design and analysis of complex electromechanical, fluid or electrochemical systems (or equivalent combination of graduate and industry experience). + Proficiency in 3D CAD (SolidWorks ideally, or equivalent) for parametric design, detailed drawings, and BOMs. + Strong foundation in thermodynamics, fluid mechanics, and solid mechanics, with hands-on FEA/CFD and tolerance stack-ups. + Developed detailed engineering drawings using GD&T principles per ASME Y14.5, incorporating a strong understanding of quality inspection methods to accurately define and verify critical-to-function (CTF) and critical-to-quality (CTQ) features. + Experience designing for corrosive or reactive fluids and hermetic sealing (welds, adhesives, gaskets). + Track record of cross-functional execution from concept to validated hardware (prototype pilot production). + Clear, concise communicator; self-directed; able to juggle multiple design workstreams. Preferred Qualifications: + M.S. in Mechanical, Materials Science, Energy Systems, or Chemical Engineering. + Experience in battery, fuel cell, or power-generation system design. + Demonstrated multiphysics experience (ANSYS, COMSOL, or equivalent) and test correlation. + Scaling from prototype to production; cost and reliability ownership. + Knowledge of electrolyte-compatible materials and corrosion mitigation. + Experience with pressure-bound assemblies and pressure vessel considerations. + Plastics and polymer component design for injection molding, extrusion, and plastics welding. + Hands-on experience with CNC/CAM and other fabrication and machining techniques, with a solid understanding of tolerances, tool paths, and manufacturability trade-offs. Role is primarily onsite, so local talent will be prioritized. Any nonlocal talent will need to relocate, potentially on their own, for consideration. #LI-MH3 Job Type & Location This is a Contract to Hire position based out of Tualatin, OR. Pay and Benefits The pay range for this position is $50.00 - $60.00/hr. Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: - Medical, dental & vision - Critical Illness, Accident, and Hospital - 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available - Life Insurance (Voluntary Life & AD&D for the employee and dependents) - Short and long-term disability - Health Spending Account (HSA) - Transportation benefits - Employee Assistance Program - Time Off/Leave (PTO, Vacation or Sick Leave) Workplace Type This is a fully remote position. Application Deadline This position is anticipated to close on Apr 13, 2026. Diversity, Equity & Inclusion At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through: + Hiring diverse talent + Maintaining an inclusive environment through persistent self-reflection + Building a culture of care, engagement, and recognition with clear outcomes + Ensuring growth opportunities for our people Actalent is an equal opportunity employer. About Actalent Actalent is a global leader in engineering and sciences services. For more than 40 years, we've helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC-with four delivery centers in India led by 1,000+ extraordinary employees who connect their passion with purpose every day. Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at .
Created: 2026-04-03