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Composite Manufacturing Engineer

Insight Global - Bertram, TX

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Job Description

Job Description We are seeking a highly motivated and dedicated Manufacturing Engineer to join our Structures Department. As part of a small, fast-paced, and passionate team you will be instrumental developing the worldu2019s largest liquid fueled all composite rocket and implementing full rate production on our current vehicle and programs. You will be responsible for developing tooling and fixtures for development programs as well as production programs, driving continuous improvement initiatives, optimizing processes, developing brand new processes, and providing technical expertise to enhance our production capabilities. This role will give you a wide variety of opportunities. This position requires a strong background in engineering, extensive experience with practical problem solving and the ability to learn quickly. RESPONSIBILITIES u2022u2003Lead the design and development of tooling, fixtures, and production equipment necessary for the manufacturing of aerospace composite components. This includes selecting appropriate materials and manufacturing processes to meet specific aerospace industry standards. u2022u2003Continuously evaluate and enhance manufacturing processes, tooling, and fixtures to optimize efficiency, quality, and cost-effectiveness. Implement improvements to increase production capacity and reduce cycle times. u2022u2003Take ownership of hardware development and production processes, ensuring adherence to schedules and driving continuous improvements. u2022u2003Develop and implement innovative solutions for tooling and fixturing to enhance manufacturing efficiency and quality. u2022u2003Act as the primary point of contact for all aspects related to part expertise, including understanding intricacies of the hardware and providing guidance on its fabrication. u2022u2003Support manufacturing floor operations by actively engaging with production teams to identify areas for improvement and implementing necessary changes. u2022u2003Create detailed work instructions and procedures to standardize manufacturing processes and ensure consistency in product quality. u2022u2003Lead the resolution of nonconformance issues by assessing root causes and implementing corrective actions to bring parts back into compliance. u2022u2003Demonstrate exceptional problem-solving skills and a proactive approach to addressing challenges in a fast-paced environment. u2022u2003Work closely with cross-functional teams, including design, manufacturing, and quality, to ensure the seamless integration into the production process. u2022u2003Manage and oversee manufacturing programs, ensuring they meet quality, cost, and schedule requirements. u2022u2003Identify and address production challenges, implementing effective solutions to ensure the timely delivery of high-quality aerospace components. u2022u2003Implement and maintain rigorous quality control measures to meet industry standards and customer expectations. u2022u2003Identify cost-saving opportunities and participate in cost reduction initiatives while maintaining product integrity. u2022u2003Champion a culture of continuous improvement, driving Lean and Six Sigma principles throughout the manufacturing process. u2022u2003Mentor less experienced engineers We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: Skills and Requirements u2022u2003Bachelor's degree in Mechanical Engineering or a related Engineering field. u2022u20035 years experience in carbon fiber composite aerospace manufacturing u2022u2003Strong technical aptitude and ability to quickly become an expert on complex hardware. u2022u2003Proficiency in CAD software for developing tooling and fixturing designs. u2022u2003Excellent communication skills and ability to collaborate effectively with cross-functional teams. u2022u2003Demonstrated track record of driving process improvements and delivering results in a fast-paced environment. u2022u2003High level of initiative, self-motivation, and ability to thrive in a dynamic and challenging work environment. u2022u2003Excellent problem-solving and analytical abilities. u2022u20037+ years working in a aerospace manufacturing or engineering environment with a bacheloru2019s degree in mechanical, aerospace, or similar area. u2022u2003Master's degree is a plus. u2022u2003Automated Fiber Placement experience u2022u2003Quick-turn custom composite tooling design and fabrication u2022u2003Six Sigma or Lean manufacturing Black Belt certification

Created: 2025-11-01

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