Mechanical Design Engineer (Active & Lifestyle)

Job Description YOU WILLWork with our creative and passionate team of engineers, product managers, industrial designers, graphic designers, and brand managers.Lead technical design and development of systems that include packaging of electronics and electronic component integration from concept phase through production.Deliver design packages to our production teams and collaborate with them to turn ideas into reality.Bring skills and experiences that will help lead Trek in creating the next meaningful and innovative products in the bike industry.WHAT YOU NEED TO SUCCEEDBachelor’s degree in mechanical engineering with 3+ years of experience in product development.Experience with mechanical system designs that include electronic components and module integration. This includes defining performance requirements for such systems.Have been throughExecution experience of multiple project cycles from concept through production.Experience with system test development for mechanical and electrical systemsAbility to analyze and understand kinematics and dynamic systems.Understanding of how to design plastic components with considerations of manufacturing process constraints, resin property differences, sealing, and fastening.Experience using CAD modeling software (preferably OnShape) to create 3D models and 2D engineering drawings.Ability to understand and apply GD&T methodology.Skillsed in structural analysis, design failure risk analysis, design for manufacturing and assembly, test plan creation, test result trouble shooting, and creation of technical documentation & reporting.Eagerness to take a hands-on approach to prototyping and learning or identifying problems.Ability to bring a creative approach to solving open-ended technical problems. Driven A drive to innovate!Willingness to develop strong working relationships and communication with an international team . Some travel is requiredand travel as required.Strong passion for continuous improvement to product, processes, and yourselfAbility to take on multiple projects with the appropriate level of delegation and time managementALSO OF INTEREST!Experience with design analysis using FEA.Capable with bike assembly.Design experience with battery packs and electric motorsExperience working with and communicating with suppliers across the globe.Design for manufacturing using composite materials, plastics, and metals. Experience with manufacturing processes such as: tube forming, welding, forging, CNC, casting, bladder molding, compression, and injection molding.Trek Benefits:• Flexible and fun company culture• Competitive health care• PPO & HDHP medical plan options, Dental insurance, Vision insurance• Flexible Spending Accounts (FSA)• Free life insurance & optional term life insurance• Competitive vacation package• 401(k) with match and Employee Stock Ownership Plans (ESOP)• 12 weeks of maternity leave with 100% pay• Flexible holiday schedule - 10 company holidays• Tuition Reimbursement up to $15,000! (Undergraduate & Masters programs)• Employee discounts on all product• Deep partner retail discountsWe are an Equal Employment Opportunity (“EEO”) Employer.

Created: 2025-11-28