Manufacturing Design Engineer - Thermal Modules
Apple - Sunnyvale, CA
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Role Number: 200632068-3956 Summary Imagine what you could do here. At Apple, new ideas have a way of becoming extraordinary products, services, and customer experiences very quickly. Bring passion and dedication to your job and there's no telling what you could accomplish.The people here at Apple donu2019t just create products u2014 they create the kind of wonder thatu2019s revolutionized entire industries. Itu2019s the diversity of those people and their ideas that inspires the innovation that runs through everything we do, from amazing technology to industry-leading environmental efforts. Join Apple, and help us leave the world better than we found itIn this highly visible and hands-on role, you will lead Operations Engineering efforts in the development of extraordinary Thermal modules, for some of the highest quality products in the world today. Your role will involve assembly and testing process development, manufacturing program management and on-site problem solving, for innovative and state-of-art Thermal modules. Description You will apply your mechanical manufacturing background in the following areas:Process Development:u2022 Plan, propose and lead experiments to produce timely and accurate analyses used to drive design, development, and supply chain decisions.u2022 Collaborate with Suppliers and Engineering teams in developing the manufacturing and test processes, including process flows, equipment/fixture designs, implementation schedules and validation/maintenance plans.u2022 Use DOEs, FMEA and other Industry-standard tools to actively identify and address risks and optimize process parameters.u2022 Develop robust processes for failure analysis and drive continuous improvement.New Product Introduction:u2022 Lead multi-functional activities in the supply chain for overall operational readiness in all NPI phases leading into Mass Production.u2022 Drive process development and capability assessment activities, reviewing part design documentation to ensure alignment with process capability.u2022 Lead project technical and operational issues with respect to material, process, fixtures, equipment etc. during the NPI phase, to enable delivery of a mature product and manufacturing process into Mass Production.u2022 Assign specific tasks and work with Apple suppliers to support process development and/or data gathering activities. Set clear goals for results and provide timely reviews of performance throughout program.u2022 Establish validation procedures to determine acceptance of tooling into development builds as well as mass production.Supplier Execution:u2022 Review supplier equipment and fixture design, process flow, equipment selection, DFM, and DOE proposals.u2022 Identify shortfalls and corrective actions to ensure design compliance.u2022 Work with supplier engineering teams to map out process development exercises, secure resources and commit to schedules in line with program goals.u2022 Assess supplier readiness to support build events and production ramp. Identify potential execution issues and provide recommendations to mitigate risk.u2022 Evaluate prospective suppliers regarding production capability & quality management.u2022 Lead suppliers by providing technical direction to establish and validate (applying statistical tools) process capability to Apple standards in meeting innovative product designs as well as test and quality requirements.u2022 Establish Quality programs and Manufacturing Process Control Plans for early detection of issues, to ensure the highest level of Quality and Reliability is consistently delivered. Minimum Qualifications + 7+ years experience supporting new product launches in a Mechanical Engineering role. + BS Mechanical Engineer, MSME , MBA a + Willing and able to travel internationally 30%. Preferred Qualifications + Good understanding of Mechanical Design, Thermodynamics, Simulations, Modeling and CAD, GD&T, Failure Analysis, DOE, SPC and Statistical Analysis. + Experience with manufacturing processes of Graphite, which includes die cut process, working with PSA, calculating and validating thermal conductivity + Knowledge or experience in Fans, Heat pipes, vapor chambers, cold plates and Heat fins in portables and desktops is a plus + Strong in the statistical analysis using tools like JMP + Automation, Engineering management, Program management and experience in Contract Manufacturing (CM) is a plus. + Strong project management skills, working in a global matrix organization. + Self-starter, able to work independently with minimal supervision. + Experience working with international OEMs/ CM. Apple is an equal opportunity employer that is committed to inclusion and diversity. We seek to promote equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, Veteran status, or other legally protected characteristics. Learn more about your EEO rights as an applicant (.
Created: 2025-12-05