Controls Engineer C Crew
Piston Automotive - Louisville, KY
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The Controls Engineer plays a crucial role in maintaining, optimizing, and troubleshooting the control systems essential to production processes within the manufacturing facility. This position involves supporting and improving existing control systems to ensure optimal production efficiency and safety. The plant Controls Engineer provides expertise for the maintenance of ongoing production processes, including the implementation and documentation of required process changes to support continuous improvement and product changes. The Controls Engineer assists in optimizing tooling design and automation processes to prevent or minimize production downtime. You should be self-motivated and able to work with minimal direction, make decisions independently, and able to motivate others to complete the task at hand.Piston Automotivewasn’t just founded to make things. It was founded to make things better. And that begins with building better teams solely dedicated to achieving excellence at every level of execution through a combination of experience, expertise, and a deep seeded passion for what we do. Our assemblies consistently set the standard because our people consistently raise the bar.Why Piston Automotive?Competitive Wages, Paid Holidays & Vacation, Medical & Rx Plans, Dental & Vision Plans, Flexible Spending Accounts, Health Savings Accounts, Employee Assistance Program, Life & Disability Coverage, 401K with Company Match, Tuition Reimbursement , Vehicle and Product DiscountsC Crew - Friday / Saturday 6:00 AM - 4:30 PM and Sunday / Monday 6:00 PM - 4:30 AMAnalyze and optimize machine performance using PLC dataLead root cause analysis for systemic and intermittent issuesSelection and integration of error and mistake proofing devices to address quality concernsUnderstand and maintain machine EthernetnetworksConduct regular audits on safety control programs and devicesPlan, coordinate, and implement assigned projectsInterface with automation and capital equipment vendorsDuring new equipment launches responsible for transferring all equipment and process documentation to the production plant prior to SOP. This includes all OEM equipment documentation (electronic and hard copies of manuals, BOM, drawings, recommended spare parts and recommended PM’s).Lead activities in new product/process manufacturing and recommend improvementsDevelop preventive maintenance programs in collaboration with plant managementSupport controls-related issues to minimize production downtimeGuide maintenance technicians to develop skillsets and strengthen the teamEnsure peak efficiency and safety of all manufacturing machinery and equipmentAssist in installation and maintenance of machines and toolsAnalyze equipment requirements and assist in requisition of tools and spare partsIdentify and recommend efficiency improvements to reduce costsAssociate or Bachelor’s degree in Engineering, Programming, or a related field. Relevant experience will be considered in lieu of a degree.Minimum of 2 years as a Controls Engineer or Maintenance Technician.Experience with maintaining robots in production processesExperience in JIT, SPD, ILVS and Batch manufacturing systems.Strong knowledge of Manual and Automated Assembly Systems and Technologies, including both mechanical and control systems.Technical experience required with Microsoft Word, Excel, Project, Power Point, AutoCAD, Studio 5000 Logix Designer, FactoryTalk View StudioControls Technical proficiency requirement:PLC Programming (2-4 years): Allen Bradley ControlLogix 5000 processorsVision Systems Programming (2-4 years): Cognex, KeyenceHMI Programming (2-4 years): FactoryTalk View Studio, PanelView PlusRobot Programming: Touchup paths and troubleshoot stoppagesPiston Automotive, part of the Piston Group family of companies, isan equal opportunity employer,dedicated to fostering a diverse and inclusive workplace that values the unique contributions of every employee. We encourage all candidates to apply for positions that match their skills and capabilities, ensuring equal consideration without discrimination based onrace, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. For any questions regardingjobopportunities or the application process, please reach out to us are committed to providing accommodations for individuals with disabilities during thejobsearch and application process, reinforcing our commitment to inclusivity for alljobseekers.
Created: 2026-01-26