Sr. Mechanical Engineer - Energetics

Worker Type Regular Job Description The Senior Mechanical Energetics Engineer will function as the primary point of contact for the supplier efforts to design/build/test/deliver Solid Rocket Motors (SRM) and Warheads for complex missile system. This individual will lead/support the integration and requirements definitions for these subsystems to include generation of specifications and working with systems engineering to complete MBSE activities. Further skills will include driving mechanical packaging of these items to withstand stringent environmental requirements (i.e., mass, volume, thermal, vibration). Position Responsibilities u00b7 Lead development efforts of SRM and Warhead suppliers u00b7 Leads or support the thermal, structural, dynamic, and fluid flow analysis efforts u00b7 Leads the testing and data collection in the laboratory and the field u00b7 Performs stress and fatigue analysis; Performs thermal analysis and selects bonding material u00b7 Develops specifications, mechanical drawings, and specifies the dimensional tolerances u00b7 Develops assembly instructions and test procedures u00b7 Develops/supports test plans and test procedures to verify designs u00b7 Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors u00b7 Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead). u00b7 Other duties as assigned Basic Qualifications (Required Skills & Experience) u00b7 Minimum 8 - 12 years of relevant technical experience in SRM and Warhead development u00b7 Experienced in developing requirements specification for mechanical subsystems u00b7 Has sufficient proficiency with the following CAD /CAE tools to perform one's position responsibilities: u00b7 CREO for mechanical modeling. u00b7 ANSYS for structural and fatigue analysis u00b7 ANSYS Icepack for thermal analysis. u00b7 Experienced with manufacturing methodologies of electrical/mechanical assemblies u00b7 Experienced with creating and maintaining product document tree u00b7 Experienced with creating and maintaining products bill of materials (BOM) u00b7 Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation Other Qualifications & Desired Competencies u00b7 MS degree in Mechanical Engineering is preferred u00b7 Demonstrates familiarity with MIL-STD-810 or DO-160 u00b7 Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications u00b7 Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently u00b7 Effectively articulates concepts and ideas to both technical and non-technical staff u00b7 Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties u00b7 Displays strong initiative and drive to accomplish goals and meet company objectives u00b7 Takes ownership and responsibility for current and past work products u00b7 Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company u00b7 Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written) u00b7 Focuses on teamwork, collaboration and puts the success of the team above one's own interests Physical Demands u00b7 Ability to work in an office and production environment (Constant) u00b7 Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent) Clearance Level Secret The salary range for this role is: $80,500 - $114,450 AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidateu2019s work experience, education/training, and key skills. ITAR Requirement: _This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (u201cITARu201d) and/or the Export Administration Regulations (u201cEARu201d). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironmentu2019s determination that it will be able to obtain an export license in a time frame consistent with AeroVironmentu2019s business requirements. A u201cU.S. personu201d according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR u00a7 120.15. Some positions will require current U.S. Citizenship due to contract requirements._ Benefits : AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: . We also encourage you to review our company website at to learn more about us. Principals only need apply. NO agencies please. About AV: AV isnu2019t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best. We donu2019t just build defense technologyu2014we redefine whatu2019s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve. Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonianu2014but weu2019re not building history, weu2019re building whatu2019s next. If you're ready to build technology that mattersu2014with speed, scale, and purposeu2014thereu2019s no better place to do it than AV. _We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status._ ITAR U.S. Citizenship is required. Secret or Top Secret clearance, or the ability obtain a clearance is desired. About AV: AV isnu2019t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best. We donu2019t just build defense technologyu2014we redefine whatu2019s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve. Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonianu2014but weu2019re not building history, weu2019re building whatu2019s next. If you're ready to build technology that mattersu2014with speed, scale, and purposeu2014thereu2019s no better place to do it than AV. Careers at AeroVironment (

Created: 2026-03-07