Hardware Controls Engineer

Job Description Insight Global is looking for a Controls Engineer with experience working with Cobots in the Warren, Michigan area. The engineer will support the development of a fenceless Cobot solution. Including hardware design using EPlan, PLC programming and debug, component validation, process validation, and recovery. Other Responsibilities Include: -u2003Design & Build Controls Safety Solutions for Robotic Demo Cells on Lab Floor -u2003Design and assemble controls for a demo and validation system for a cobot fenceless solution in the RTD Lab. System will be composed of a Rockwell PLC, FANUC CRX robot, and various safety sensors. -u2003Program & Debug Controls Safety Solutions for Robotic Demo Cell on Lab Floor -u2003Responsible to program, configure, and debug a system that validates a fenceless solution for cobots. -u2003Create logic drivers for multiple sensors that integrate to GCCS logic from various manufacturers using a Rockwell PLC, FANUC CRX robot, and optical and radar based safety sensors. -u2003Create and run test and validation scenarios for Robotic Demo Cells on Lab Floor -u2003Create and run a matrix of test scenarios to validate functionality and safety of a fenceless cobot solution and sensors. -u2003Demonstrate capability and create supporting documentation of tests performed, results, and conclusions. -u2003Support Lab Floor -u2003Responsible to provide controls and PLC support to other Lab floor projects Compensation: $50/hr to $53/hr Exact compensation may vary based on several factors, including skills, experience, and education. Benefit packages for this role will start on the 1st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law. We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: Skills and Requirements -u2003Bachelors Degree -u200310+ years of experience in robotic automation processes & PLC programming (rockwell) -u2003Experience with automation systems to GM Global common controls specifications -u2003Configuration of PLCs, IO, safety devices, and ethernet switches experience -u2003Controls hardware design experience (E-Plan) -u2003GCCH, GCCS certified -u2003Experience commissioning and verifying automation cell safety

Created: 2026-03-25